HVAC Duct Fabrication: Precision Solutions for Global Standards
https://www.hyruntech.com/hvac-duct-fabrication-industry.html
#hvac #duct #manufacturing #machines
Precision-engineered duct machines and welding solutions transform sheet metal into standardized, high-quality HVAC systems globally.
For over 20 years, HYRUN Technology has engineered advanced duct processing systems that redefine efficiency in HVAC fabrication. Our spiral duct machines produce SMACNA-compliant round ducts at 20% ... moreHVAC Duct Fabrication: Precision Solutions for Global Standards
https://www.hyruntech.com/hvac-duct-fabrication-industry.html
#hvac #duct #manufacturing #machines
Precision-engineered duct machines and welding solutions transform sheet metal into standardized, high-quality HVAC systems globally.
For over 20 years, HYRUN Technology has engineered advanced duct processing systems that redefine efficiency in HVAC fabrication. Our spiral duct machines produce SMACNA-compliant round ducts at 20% higher throughput than conventional methods, while hydraulic elbow machines achieve precise 30°–180° bends with ≤0.5mm tolerance. TDF/TDC flange systems automate lock-forming and corner notching for rectangular ducts, reducing labor costs by 40% and ensuring airtight DW/144 compliance.
Intelligent welding solutions like angle steel flange automatic welders eliminate manual grinding, accelerating structural duct assembly by 50%. Integrated IoT capabilities in duct production lines enable real-time monitoring of material thickness (0.4–1.5mm galvanized/SS) and pressure settings, minimizing scrap rates to under 2%.
Beyond traditional ductwork, our laser cutting and high-precision bending equipment fabricate custom dampers, diffusers, and plenums with ±0.1mm accuracy. This versatility supports BIM-driven projects requiring complex geometries for high-rise HVAC installations.
HYRUN delivers cutting-edge duct fabrication machinery that addresses:
Precision: CNC-controlled forming for ±0.1 mm tolerance in complex geometries (e.g., finned-tube heat exchangers, micro-perforated silencers)10.
Scalability: Equipment supporting high-volume production (up to 8,000 m³/h capacity) for automotive OEMs and customizable solutions for commercial retrofits 38.
Efficiency: Integration of EC motor technology reduces energy use by 30–50% compared to traditional systems 4.
Auto Duct Line for Precision and Speed
https://www.hyruntech.com/products/auto-duct-line/
#auto #duct #production #line
HYRUN Technology's Auto Duct Line offers fully automated production of high-quality spiral and rectangular ductwork. Designed for precision and speed, these systems streamline the forming process from coil feeding to cutting and stacking. Built for industrial environments, HYRUN's automated lines lower labor costs while enhancing production efficiency and consistency. Trust ... moreAuto Duct Line for Precision and Speed
https://www.hyruntech.com/products/auto-duct-line/
#auto #duct #production #line
HYRUN Technology's Auto Duct Line offers fully automated production of high-quality spiral and rectangular ductwork. Designed for precision and speed, these systems streamline the forming process from coil feeding to cutting and stacking. Built for industrial environments, HYRUN's automated lines lower labor costs while enhancing production efficiency and consistency. Trust HYRUN for reliable duct manufacturing solutions using galvanized steel, stainless steel, or aluminum.
Automated Precision for HVAC Duct Production
Auto Duct Line 5
End-to-End Duct Component Fabrication - Punching, Pittsburgh Locking, TDF Flange Forming & Edge Prep.
Auto Duct Line 3
Dedicated Rectangular/Square Component Fabrication - Servo Forming, Punching & Edge Preparation.
HYRUN Auto Duct Line Work Process
Auto Coil Feeding: Uncoils and flattens steel strips via precision leveling system for defect-free material prep.
Servo-Driven Forming: Progressively bends strips into round/rectangular profiles using multi-station rollers with ±0.3mm tolerance.
Seam Locking: Dual-pressure rollers create airtight helical seams without soldering or adhesives.
Automated Flanging: TDF/TDC flanges are robotically installed before finished ducts are formed.
PLC-Controlled forming: Metal sheet forming to programmed size during continuous operation.
Output Handling: Finished ducts auto-stack on pallets for shipment.
HYRUN Auto Duct Line Core Functions
Automated Material Handling: Uncoils, levels, and feeds steel coil into the forming system.
Multi-Profile Forming: Shapes round/rectangular ducts via servo-driven roller stations (±0.3mm tolerance).
Airtight Seam Locking: Creates helical seams without soldering using dual-pressure rollers.
PLC-Controlled Cutting: Cuts ducts to programmed lengths with high-speed flying shear (±1mm).
Stacking: Installs TDF flange/Pittsburgh lock and palletizes finished ducts.
Advantages of HYRUN Auto Duct Production Line
HYRUN Auto Duct Line achieves 1 unit/40s production speed with ±0.5mm tolerance, ensuring leak-free duct integrity for commercial HVAC systems while minimizing manual intervent...
HYRUN Auto Duct Line achieves 1 unit/40s production speed with ±0.5mm tolerance, ensuring leak-free duct integrity for commercial HVAC systems while minimizing manual intervention.
Heavy-gauge steel frames and modular components withstand 24/7 operation, enabling rapid maintenance access without full line shutdowns – extending service life beyond 20,000 hours.
Heavy-gauge steel frames and modular components withstand 24/7 operation, enabling rapid maintenance access without full line shutdowns – extending service life beyond 20,000 hours.
Integrated Mitsubishi PLC & servo controls auto-calibrate material thickness/feed speed, storing 50+ duct profiles for instant job changeovers with 85% setup reduction.
Integrated Mitsubishi PLC & servo controls auto-calibrate material thickness/feed speed, storing 50+ duct profiles for instant job changeovers with 85% setup reduction.
HYRUN systems reduce labor by 30% and achieve 98% material utilization via automated nesting, delivering ROI within 18 months under standard HVAC workloads.
HYRUN systems reduce labor by 30% and achieve 98% material utilization via automated nesting, delivering ROI within 18 months under standard HVAC workloads.
CNC Press Brake
https://www.hyruntech.com/products/cnc-press-brake.html
#cnc #press #brake #machine #working
HYRUN Technology's CNC Press Brake delivers precision bending for complex HVAC duct components. Engineered for 18-26 gauge galvanized steel, its ±0.1mm repeatability achieves SMACNA-compliant angles from 30°-150° with zero trial-and-error. Features HYRUN's proprietary 3D simulation and automatic tool recognition, reducing setup time by 70% while eliminating operator miscalculations. Id... moreCNC Press Brake
https://www.hyruntech.com/products/cnc-press-brake.html
#cnc #press #brake #machine #working
HYRUN Technology's CNC Press Brake delivers precision bending for complex HVAC duct components. Engineered for 18-26 gauge galvanized steel, its ±0.1mm repeatability achieves SMACNA-compliant angles from 30°-150° with zero trial-and-error. Features HYRUN's proprietary 3D simulation and automatic tool recognition, reducing setup time by 70% while eliminating operator miscalculations. Ideal for custom transitions, flanges, and reinforcements. Trust HYRUN for distortion-free, energy-efficient fabrication.
Features of CNC Press Brake
±0.1mm HYRUN Precision: Linear encoders ensure repeatable bends for SMACNA-compliant duct flanges/transitions in 18-26ga galvanized steel.
70% Faster Setup: HYRUN 3D Simulation (Patent #CN202310789) previews bend sequences, eliminating trial-and-error for custom angles.
Auto Tool Recognition: RFID-tagged dies enable zero manual intervention; machine auto-selects optimal V-dies for each profile.
40% Energy Efficiency: Servo-electric drive cuts power consumption vs hydraulic competitors while maintaining 150-ton force.
Duct-Specific Programming: Preloaded SMACNA profiles for reinforcements/transitions; HYRUN technicians only for crown calibration.
Steps to Use and Points to Note of CNC Press Brake
Material Calibration: Verify 18-26ga galvanized steel thickness using HYRUN-laser micrometer before loading onto back gauge.
Program Selection: Choose SMACNA-compliant bend profiles (30°-150°) via HYRUN 3D Simulation Interface.
Auto-Tool Setup: RFID-tagged dies auto-align; confirm tonnage ≤150% capacity per HYRUN force monitor display.
Bend Cycle Execution: Engage dual palm buttons; machine achieves ±0.1mm bend accuracy with hydraulic crowning compensation
Post-Operation: Clean dies with non-abrasive cloth; store in HYRUN climate-controlled cabinets to prevent rust.
Electric Shearing Machine
https://www.hyruntech.com/products/electric-shearing-machine/
#electric #hand #shearing #machine
HYRUN Technology's Electric Shearing Machine delivers precision straight-line cutting for HVAC duct panels. Engineered for clean, burr-free cuts on 18-26 gauge galvanized steel up to 2.5m wide, it achieves SMACNA-compliant ±0.5mm tolerance at 3-5 meters/minute. Eliminates manual cutting variances while reducing energy consumption by 40% vs hydraulic models. Features HYRUN... moreElectric Shearing Machine
https://www.hyruntech.com/products/electric-shearing-machine/
#electric #hand #shearing #machine
HYRUN Technology's Electric Shearing Machine delivers precision straight-line cutting for HVAC duct panels. Engineered for clean, burr-free cuts on 18-26 gauge galvanized steel up to 2.5m wide, it achieves SMACNA-compliant ±0.5mm tolerance at 3-5 meters/minute. Eliminates manual cutting variances while reducing energy consumption by 40% vs hydraulic models. Features HYRUN's laser-guided alignment and OSHA-certified blade guards. Ideal for workshops prioritizing cleanroom-compatible operation. Trust HYRUN for maintenance-optimized cutting.
Features of Electric Shearing Machine
Manual Adjustment: HYRUN's lever-operated depth control ensures precise cutting (0.5-2.0mm thickness) without digital interfaces.
Heavy-Duty Blades: Tungsten carbide cutting edges maintain sharpness for 10,000+ cuts on galvanized steel.
Compact Design: 35×25cm footprint fits small workshops with 110V/220V dual-voltage compatibility.
Safety Guard: Fixed protective cover prevents finger access to blades during operation.
Quick Maintenance: Tool-free blade replacement system reduces downtime to under 5 minutes.
Steps to Use and Points to Note of Electric Shearing Machine
Voltage Check: Verify 110V/220V power compatibility before connecting to HYRUN's shear motor.
Material Alignment: Position galvanized steel sheets (0.5-2.0mm thick) flush against the back gauge.
Cutting Operation: Hold sheet firmly and pull lever smoothly; avoid forcing through dense sections.
Blade Maintenance: Clean tungsten carbide blades after 50 cuts using brass brush (included).
Safety Protocol: Always engage safety guard and wear gloves when handling sharp edges.
Sheet Metal Processing Equipment for Hvac and Construction with Precision
https://www.hyruntech.com/products/sheet-metal-processing/
#sheet #metal #working #machines
HYRUN Technology designs and manufactures advanced sheet metal processing equipment for the HVAC and construction industries. Our precision machines handle cutting, bending, forming, and punching of galvanized steel and stainless steel coils with high efficiency and accuracy. Engineered for reliability and automation, HYRUN solut... moreSheet Metal Processing Equipment for Hvac and Construction with Precision
https://www.hyruntech.com/products/sheet-metal-processing/
#sheet #metal #working #machines
HYRUN Technology designs and manufactures advanced sheet metal processing equipment for the HVAC and construction industries. Our precision machines handle cutting, bending, forming, and punching of galvanized steel and stainless steel coils with high efficiency and accuracy. Engineered for reliability and automation, HYRUN solutions streamline fabrication workflows, reduce labor costs, and ensure consistent, high-quality component production.
Types of Sheet Metal Processing Equipment
Electric Shearing Machine
Precision straight cutting for duct fabrication - burr-free edges, ±0.5mm tolerance & 4mm max capacity.
Angle Steel Punching Machine
Precision hole & notch fabrication for flange components - ±0.5mm tolerance, automated feeding.
CNC Press Brake
HYRUN Technology's CNC Press Brake delivers precision bending for complex HVAC duct components.
CNC Laser Cutting Machine
HYRUN Technology's CNC Laser Cutting Machine delivers precision cutting for ductwork fabrication, featuring ±0.1mm accuracy for galvanized steel (0.5-3.0mm). With a 1500W fiber laser and automate...
Asymmetrical 3-Roller Bending Machine
HYRUN technology asymmetrical 3-roller bending machine with pre-bending function, makes straight edges narrower, and it can even round small round pipe with diameter of 100mm.
Hydraulic Rolling Machine
HYRUN technology hydraulic plate rolling machine is designed for rolling, curving, and pre-bending metal plates, widely used in duct manufacturing, pressure vessels, and steel structure industries.
Pneumatic Folding Machine
Precision HVAC fitting fabrication - ±0.5° bend accuracy, rapid clamping & ergonomic safety controls.
Lock Forming Machine
Precision Multiple Lock Hemming for Duct Seams - ±0.5mm Tolerance, Leak-Proof Airtight Joints
4-Roller Plate Rolling Machine
HYRUN technology 4-roller plate rolling machine for rolling, pre-bending, and rounding the metal plates, widely used in duct manufacturing. Utilizing an advanced 4-roll structure, it quickly and accurately processes plates of varying thickness and width, ensuring forming precision and structural strength.
Reel Machine
HYRUN technology reel machine specialized for accurate rib forming and stiffener production on round duct.
Round Duct Flange Punching Machine
HYRUN technology round flange punching machine is for efficient and precise holes punching in round flanges. Utilizing advanced punching technology, it quickly and accurately perforates round flanges of various diameters and thicknesses, ensuring hole position accuracy and structural integrity.
Grooving Machine
Precision rib profiling for structural reinforcement - burr-free grooves, ±0.5mm tolerance.
Hydraulic Round Duct Edge Forming Machine
HYRUN technology hydraulic round duct edge forming machine is precision hydraulic-driven equipment for flanging round ducts. Utilizing a plc control system and hydraulic drive technology, it quickly and accurately completes duct edge tasks for pipes of varying diameters and thicknesses, ensuring precise edge width and angle.
HYRUN Technology Sheet Metal Processing Workflow
HYRUN Technology systems execute efficient sheet metal fabrication:
Material Handling: Galvanized or stainless steel coils are automatically uncoiled, leveled, and fed into the processing line.
Precision Cutting: Material is accurately sheared to required lengths or shapes using CNC-controlled cutting tools.
Forming Operations: Sheets undergo bending, folding, or roll-forming to create precise profiles, seams, or duct components.
Hole Creation/Patterning: CNC punching units add holes, louvers, or complex patterns as programmed.
Output: Finished parts are ejected, ready for assembly or further HVAC/construction applications.
HYRUN Technology Metal Sheet Processing Functions
HYRUN Technology equipment delivers core metal fabrication capabilities:
Precision Cutting: CNC-controlled shearing of galvanized/stainless steel to exact dimensions.
Accurate Forming: Bending, folding, and roll-forming sheets into required profiles.
Efficient Hole Creation: CNC punching for vents, louvers, and fastener holes.
Automated Handling: Material feeding and finished part ejection for continuous production.
HYRUN Technology Sheet Metal Processing Advantages
Superior Precision & Consistency: HYRUN Technology machines deliver exceptional dimensional accuracy (±0.1mm tolerance) and repeatable results across cutting, bending, and punching operations, en...
Superior Precision & Consistency: HYRUN Technology machines ensure superior precision and consistency in cutting, bending, and punching operations.
Robust Construction & Reliability: Built with heavy-duty frames and high-quality components, HYRUN equipment guarantees long-term durability and minimal downtime in demanding industrial environmen...
Robust Construction & Reliability: Built with heavy-duty frames and high-quality components, HYRUN equipment guarantees long-term durability and minimal downtime in industrial environments.
Advanced Automation & Efficiency: Featuring CNC-controlled automation and high processing speeds, HYRUN systems significantly boost productivity, reduce manual labor, and optimize material utiliza...
Advanced Automation & Efficiency: With CNC-controlled automation and high processing speeds, HYRUN systems significantly boost productivity, reduce labor, and optimize material utilization.
Material & Application Versatility: HYRUN Technology solutions efficiently process diverse materials (galvanized/stainless steel, aluminum) and handle complex tasks, from simple cuts to intricate ...
Material & Application Versatility: HYRUN Technology solutions efficiently process diverse materials (galvanized/stainless steel, aluminum) and handle complex tasks, from simple cuts to intricate HVAC component forming.
Optimized Operational Value: HYRUN machines offer superior ROI through reduced scrap rates, lower energy consumption, extended tool life, and minimal maintenance requirements, maximizing your profitab...
Optimized Operational Value: HYRUN machines offer high ROI through low scrap rates, energy consumption, maintenance and extended tool life, maximizing your profitability.
TDC Flange Forming Machine
https://www.hyruntech.com/products/tdc-flange-forming-machine/
#tdc #flange #forming #machine
HYRUN Technology's TDC Flange Forming Machine automates precision fabrication of transverse duct connection (TDC) flanges for rectangular HVAC ducts. Engineered for single-pass forming of 18-24ga galvanized steel, it produces SMACNA-compliant locking corners with ±0.3mm tolerance at 8-10 seconds/flange. Eliminates manual folding errors while ensuring 100% airtight seams. Fe... moreTDC Flange Forming Machine
https://www.hyruntech.com/products/tdc-flange-forming-machine/
#tdc #flange #forming #machine
HYRUN Technology's TDC Flange Forming Machine automates precision fabrication of transverse duct connection (TDC) flanges for rectangular HVAC ducts. Engineered for single-pass forming of 18-24ga galvanized steel, it produces SMACNA-compliant locking corners with ±0.3mm tolerance at 8-10 seconds/flange. Eliminates manual folding errors while ensuring 100% airtight seams. Features HYRUN's patented roller alignment system for zero material distortion. Trust HYRUN for high-volume, low-maintenance TDC flange production.
Features of TDC Flange Forming Machine
High-Speed Flanging: HYRUN's servo-driven system forms flanges at 8-10 meters/minute with ±0.1mm precision.
Multi-Standard Compatibility: Processes TDC, TDF, and American flange types (16-30mm height range).
Smart Thickness Detection: HYTECH™ sensors auto-adjust rollers for 0.5-2.0mm materials without manual calibration.
Modular Tooling System: Quick-change dies (under 3 minutes) support various duct sizes (100-2000mm).
Energy-Efficient Design: Regenerative braking reduces power consumption by 30% versus conventional models.
Steps to Use and Points to Note of TDC Flange Forming Machine
Material Preparation: Load galvanized steel coils (0.5-2.0mm) into HYRUN's auto-feeder, ensuring smooth alignment.
Profile Selection: Choose TDC/TDF flange types via HYTECH™ touchscreen (16-30mm height presets).
Precision Forming: Monitor servo-driven rollers forming at 8-10m/min (±0.1mm tolerance).
Quality Control: Verify flange dimensions every 20 meters using laser sensors.
Maintenance: Lubricate guide rails weekly and check hydraulic pressure (maintain 14±0.5MPa).
Corner Binding Machine
https://www.hyruntech.com/products/corner-binding-machine/
#machine #binding #corners
HYRUN Technology's Corner Binding Machine automates precision attachment of corner cleats for rectangular HVAC duct reinforcement. Engineered for 18-26 gauge galvanized steel, it secures angle binders with ±0.5mm alignment accuracy at 10-15 seconds/corner. Eliminates manual riveting errors while ensuring SMACNA-compliant structural integrity. Features HYRUN's patented roller feeding s... moreCorner Binding Machine
https://www.hyruntech.com/products/corner-binding-machine/
#machine #binding #corners
HYRUN Technology's Corner Binding Machine automates precision attachment of corner cleats for rectangular HVAC duct reinforcement. Engineered for 18-26 gauge galvanized steel, it secures angle binders with ±0.5mm alignment accuracy at 10-15 seconds/corner. Eliminates manual riveting errors while ensuring SMACNA-compliant structural integrity. Features HYRUN's patented roller feeding system and OSHA-certified pinch guards. Ideal for high-volume workshops requiring leak-proof duct assemblies. Trust HYRUN for code-compliant corner reinforcement.
Features of Corner Binding Machine
Precision Corner Locking: HYRUN's servo-driven mechanism achieves ±0.2mm accuracy for perfect 90° duct corner binding.
Multi-Gauge Compatibility: Processes 0.5-1.5mm galvanized/SS sheets with quick-change tooling (3s swap time).
High-Speed Production: Binds 12-15 corners/minute via HYTECH™ motion control system.
Durable Construction: Hardened steel dies (HRC60+) withstand 200,000+ cycles with minimal maintenance.
Smart Safety System: Dual infrared curtains and emergency stop meet CE/OSHA standards.
Steps to Use and Points to Note of Corner Binding Machine
Material Alignment: Position duct corners precisely within HYRUN's laser-guided clamping zone (tolerance ±0.3mm).
Thickness Setting: Adjust pressure via HYTECH™ touch panel (0.5-1.5mm range) matching material gauge.
Test Binding: Execute single-cycle binding to verify corner tightness before continuous operation.
Production Mode: Maintain 12-15 corners/minute rhythm, inspecting joint integrity every 30 minutes.
Maintenance Protocol: Clean forming dies weekly with compressed air and lubricates guide rails monthly.
