Amada system is the most widely used mold type in the field of industrial manufacturing. With its high-precision design and manufacturing process, it can accurately shape raw materials. Its reasonable structural design can effectively improve production efficiency and reduce the defective rate. It is widely used in the production of automotive parts, electronic compone... moreAMADA Press Brake Tooling https://www.mihartingtooling.com/products/amada-press-brake-tooling/
Amada system is the most widely used mold type in the field of industrial manufacturing. With its high-precision design and manufacturing process, it can accurately shape raw materials. Its reasonable structural design can effectively improve production efficiency and reduce the defective rate. It is widely used in the production of automotive parts, electronic components, etc., and plays a key role in ensuring product quality and smooth production processes.
How to Use AMADA Press Brake Tooling?
Choose the appropriate Amada press brake tooling
Choose the appropriate Amada press brake tooling to ensure that the mold's accuracy, strength and size specifications meet the processing requirements
Cleaning the mold and installation area
Use special cleaning tools to carefully remove oil, iron filings, dust and other impurities from the mold surface and the installation parts of the bending machine to ensure that the installation surface is clean and flat, and improve the stability and accuracy of mold installation.
Accurately install the punch and die
Install the press brake punch on the slider of the bending machine, use the positioning device to accurately align it, place the lower die stably on the press brake die seat of the bending machine, also align it through the positioning device, and then use the fastening bolts to fix the lower die to ensure uniform force.
Press brake machine parameter setting
According to the formula in the pressure calculation manual of the Amada bending machine, set the appropriate bending pressure and bending speed, and determine the stroke of the slider according to the thickness and bending angle of the plate.
Try folding and adjusting the angle
Before the formal batch bending, 1-2 trial bendings are carried out. The angle and size of the bent sheet are measured, and the surface quality of the sheet is checked.
Mold disassembly and maintenance
After the bending work is completed, first turn off the power of the bending machine, and then disassemble the mold in the reverse order of installation.
The press brake tooling for sale is a special tool for sheet metal bending, mainly composed of an punches and die. The punch tools is installed on the upper part of the bending machine, and the die tools is fixed on the work surface. The press brake punch and die sets is designed in different shapes and sizes according to the processing requirements to achieve be... morePrecision Press Brake Punch & Dies Toolings https://www.mihartingtooling.com/press-brake-tooling/
The press brake tooling for sale is a special tool for sheet metal bending, mainly composed of an punches and die. The punch tools is installed on the upper part of the bending machine, and the die tools is fixed on the work surface. The press brake punch and die sets is designed in different shapes and sizes according to the processing requirements to achieve bending of different angles and shapes. The press brake punch and die sets material is usually high-strength to ensure processing accuracy and durability. Correct selection and use of the mold can improve bending efficiency and processing quality.
High-Performance Press Brake Punch and Die Sets: Miharting's Quality Guarantee
Material:
high-quality mold steel with high hardness, high strength and good wear resistance. In long-term bending production, the press brake tooling for sale can maintain a stable working state, reduce product quality problems caused by mold wear, and avoid brittle fracture.
Processing accuracy:
The machining accuracy of key dimensions of the mold, such as V-groove width, depth, angle, etc., can be controlled within ±0.05mm. The roughness of the mold working surface can usually reach Ra0.8 - 1.6μm. The precise dimensions can ensure that the angle and size of the bent sheet meet the design requirements and improve the consistency and yield of the product.
Structural design:
The most optimized tools shape is designed according to different bending processes and plate materials and thicknesses. The press brake punch and die sets design has standardized installation interfaces and positioning devices, which facilitates fast and accurate installation and debugging on the bending machine.
Production efficiency
The use of advanced quick clamping system greatly shortens the mold replacement time and improves the utilization rate of equipment compared to the traditional bolt fastening method. In the production mode of multiple varieties and small batches, quick clamping molds can significantly improve production efficiency.
Advantages of Miharting's Press Brake Tooling For Sale
Material
Using high-quality mold steel, such as Cr12MoV, etc., which can maintain its shape and dimensional accuracy for a long time, and will not affect the bending quality due to excessive wear.
Efficiency
Whether in a high temperature and high humidity environment or in long-term uninterrupted bending operations, the press brake punch and die sets can maintain its dimensional accuracy, surface quality and mechanical properties to ensure the stability of product quality.
Customizable
We offer custom press brake tooling according to customers ' needs. We will design the most optimized mold shape according to different bending processes, sheet materials and thicknesses.
After-sales service
As a global supplier of China press brake tooling, Our press brake tooling for sale is well-known for efficient production and on-time delivery, and come with a 2-year warranty, as well as on-site installation and repair services.
In addition to the press brake toolings, other related press brake accessories include bending machine system, quick clamp, motor, hydraulic valve, mechanical compensation, ball screw, etc. The toolings is used to form the workpiece, the punches and die cooperate to complete the bending action, the blade is used to cut the material. Th... morePress Brake Accessories : Durable Components & Replacement Parts https://www.mihartingtooling.com/press-brake-accessories/
In addition to the press brake toolings, other related press brake accessories include bending machine system, quick clamp, motor, hydraulic valve, mechanical compensation, ball screw, etc. The toolings is used to form the workpiece, the punches and die cooperate to complete the bending action, the blade is used to cut the material. These accessories work together to ensure that the bending machine completes the metal processing task efficiently and accurately.
Essential Press Brake Accessories for Enhanced Performance
Press Brake System
Through intelligent programming and operation interface, it can not only greatly improve the accuracy of bending processing and reduce human errors, but also achieve efficient bending of complex-shaped workpieces.
Quick Clamp
As an important auxiliary accessory of the bending machine, the quick clamp can quickly and firmly clamp the plate to be processed. Compared with the traditional clamping method, it shortens the clamping time, realizes the rapid positioning and fixing of the plate, and reduces the loss of non-processing time.
Motor
The motor is the power source of the bending machine. It converts electrical energy into mechanical energy to provide power for each working part of the bending machine so that it can complete the corresponding actions.
Hydraulic Valve
The hydraulic valve is the core control component of the hydraulic system of the bending machine. It accurately adjusts the flow, pressure and direction of the hydraulic oil. High-quality hydraulic valves can ensure stable pressure during the bending process of the bending machine and avoid the reduction of bending accuracy caused by pressure fluctuations.
Mechanical Compensation
The mechanical compensation device can effectively compensate for the angle deviation caused by factors such as sheet rebound during the bending process. When bending sheets of different materials and thicknesses, rebound is inevitable, and mechanical compensation ensures that the final product reaches the precise angle required by the design through fine-tuning of the mechanical structure.
Ball Screw
Ball screws are used to convert rotary motion into linear motion and play an important role in precise displacement control in bending machines. Compared with ordinary screws, ball screws have the characteristics of high precision, high efficiency and low friction.
NC press brake toolings are needed in the mold manufacturing process, such as forming molds, hot forming molds, cold forming molds, forming molds.
Specific Applications
Bending machine molds are tools used by bending machines to form and process sheet materials. They are divided into upper and lower molds of bending machines, which are... moreAdvanced NC Hydraulic Press Brake Machines for Efficient Tooling https://www.mihartingtooling.com/applications/nc-press-brake-machine.html
NC press brake toolings are needed in the mold manufacturing process, such as forming molds, hot forming molds, cold forming molds, forming molds.
Specific Applications
Bending machine molds are tools used by bending machines to form and process sheet materials. They are divided into upper and lower molds of bending machines, which are used for sheet metal stamping and separation. This tool is composed of various parts, and different molds are composed of different parts. The shape of the object is mainly processed by changing the physical state of the formed material.
Advantages of Tooling Manufacturing Industry
1. Precise molding: The bending machine mold can accurately process the material into the required shape and size to meet the precision requirements of product design.
2. Save materials: Using the bending machine mold for processing can improve the utilization rate of materials, reduce material waste, and reduce production costs
3. High production efficiency: The bending machine mold can form complex straight and bent shapes at one time, avoiding the problem of multiple processing and mold replacement, greatly shortening the production cycle.
4. Stable quality: The bending machine mold has high precision and stability, which can ensure the stable and reliable quality of the processed parts and improve product quality.
5. Reduce production costs: The bending machine mold is easy to use, which can reduce the number of replacement and maintenance times, thereby reducing production costs.
In summary, the bending machine mold has a wide range of application prospects and significant advantages in the mold manufacturing industry, and is one of the important equipment for bending workpieces in the sheet metal industry.
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