A power transformer is a static electrical device designed to convert a specific AC voltage (or current) into one or more different voltage (or current) levels while maintaining the same frequency. It comprises two or more windings and operates through electromagnetic induction, transferring electrical energy from one AC system to another at the same frequency, typically with differing voltage a... morePower Transformer https://www.tenrony.com/products/power-transformer/ #power#transformer#factory
A power transformer is a static electrical device designed to convert a specific AC voltage (or current) into one or more different voltage (or current) levels while maintaining the same frequency. It comprises two or more windings and operates through electromagnetic induction, transferring electrical energy from one AC system to another at the same frequency, typically with differing voltage and current parameters.
The primary functions of a power transformer are as follows:
Voltage Transformation: This function enables the conversion between different voltage levels by adjusting the turns ratio—such as stepping down high voltage for distribution purposes or stepping up voltage for long-distance transmission.
Power Transmission: Voltage is increased during transmission to minimize energy losses (e.g., 110 kV high-voltage transmission), and subsequently decreased at the consumer side to ensure operational safety (e.g., 400 V distribution).
System Interconnection: It facilitates the integration of power systems operating at different voltage levels, enabling coordinated grid operation.
Power transformers are extensively utilized across the transmission, distribution, and industrial sectors of power systems, playing a crucial role in ensuring the efficient, reliable, and safe transfer of electrical energy.
Key Features of Power Transformer
This equipment exhibits exceptional overall performance, effectively reducing operational costs through optimized energy distribution. It incorporates superior insulation properties, ensuring maximum safety and reliable system operation. The durable structural design guarantees consistent performance under extreme environmental conditions. Furthermore, the oil-immersed configuration enables efficient thermal dissipation and cooling, while substantially improving insulation efficiency.
What Are Power Tramsformers?
Power transformers represent essential core components within modern power systems. Their primary function is the efficient transfer of electrical energy across distinct circuits, while maintaining a consistent voltage and frequency. These devices operate on the fundamental principle of electromagnetic induction, serving a critical role in conveying electrical energy from generators to primary distribution networks. The principal objective of power transformers is to adjust voltage levels within distribution systems, thereby enabling the effective and optimized allocation of electrical power through either step-up or step-down configurations. As static electrical devices devoid of moving or rotating elements, they feature a structurally robust and simplified design, making them highly adaptable to a wide range of alternating current (AC) power systems. These transformers are characterized by superior operational stability and enduring reliability over extended service periods.
ower Transformer FAQs
Q
What is the full range of MVA and voltage ratings available for your power transformers?
A
In fact, regardless of capacity size or voltage level, our company can customize production based on the specific needs of customers, fully meeting the
actual application requirements of customers.
Q
Can you provide details on the factory acceptance tests (FAT) each power transformer undergoes?
A
Our company is capable of providing detailed factory acceptance test(FAT) data for each power transformer.
Q
What on-load tap changers (OLTC) and cooling systems (e.g., ONAN, ONAF) do you offer?
A
Our company can provide customized services for various types of products, such as oil-immersed on-load tap changers, gas-insulated on-load tap changers, vacuum-insulated on-load tap changers, resistive on-load tap changers, reactor-type on-load tap changers, linear voltage-regulating on-load tap changers, and phase-shifting voltage-regulating on-load tap changers, in accordance with the specific requirements of customers.
For the cooling system, our company can also provide customized solutions in various forms, including oil-immersed cooling, fan cooling, and air cooling, based on the specific requirements of customers.
Q
Do you have experience manufacturing power transformers that meet specific national grid codes?
A
All the products produced by our company comply with the relevant standards of State Grid. Relying on over twenty years of industry experience, we have gained wide trust and a good reputation from our customers.
Dry-type power transformers are widely used electrical equipment in power systems. Compared with oil-immersed transformers, they have advantages such as fire prevention, explosion-proof, pollution-free, and maintenance-free. Their cooling methods mainly include natural air cooling (AN) and forced air cooling (AF). This type of transformer is suitable for places with high safety and en... moreDry-Type Transformer https://www.tenrony.com/products/dry-type-transformer/ #dry#type#transformer#factory
Dry-type power transformers are widely used electrical equipment in power systems. Compared with oil-immersed transformers, they have advantages such as fire prevention, explosion-proof, pollution-free, and maintenance-free. Their cooling methods mainly include natural air cooling (AN) and forced air cooling (AF). This type of transformer is suitable for places with high safety and environmental protection requirements, such as high-rise buildings, hospitals, schools, shopping malls, and other densely populated areas, as well as some industrial places with special fire protection requirements.
Key Features of Dry-Type Transformer
The product features of this resin-insulated dry-type transformer are as follows. It adopts a no-filler insulation design, with coils encapsulated in epoxy resin, featuring flame retardancy, fire resistance, explosion-proof, maintenance-free, and pollution-free properties. It has a compact structure and can be directly installed at the load center.
The design and casting process are scientifically reasonable, which can reduce partial discharge, lower noise, and enhance heat dissipation. Under forced air cooling conditions, it can operate at 140% of the rated load for a long time.
It is equipped with an intelligent temperature control device, featuring fault alarm, over-temperature alarm, over-temperature trip, and black start functions. It can also be connected to a computer via an RS-485 serial port for centralized monitoring.
It has a wide range of applications and can be used in power transmission and transformation systems, as well as in important places such as hotels, airports, and high-rise buildings. It can also adapt to harsh environments such as subways, smelters, and ships.
Advanced Safety Features of Tenrony Dry-Type Transformers
The SC(B) series three-phase epoxy resin cast dry-type and dry-type on-load transformers produced by our company are products designed and manufactured in accordance with national standards by introducing advanced dry-type transformer production technology from abroad. The core of this series of products is manufactured by advanced equipment, such as fully automatic transverse shearing lines, and the windings are wound by digital foil high and low voltage winding machines. The coils are cast by fully automatic digital casting equipment. The scientific casting process enables the resin to fully penetrate between turns, layers, and sections. How to prevent the casting body from cracking, control the generation of residual bubbles in the casting body, and reduce the partial discharge to the minimum limit has always been a major issue for dry-type transformer manufacturers at home and abroad, and it is a key manufacturing technology for resin cast dry-type transformers. Our company has successfully solved this cutting-edge problem through repeated production practices and frequent physical and chemical tests. The technical performance indicators of the products fully comply with the national standard GB1094.11-2007, and the technical parameters comply with the GB/T10228-2008 standard, and also conform to the principles of GB1094.11, GB/T10228, IEC60076, etc. The technical performance of the products can reach the level of HTT products. This series of products features high efficiency and energy saving, impact resistance, good flame retardancy, low partial discharge, strong overload capacity, small size, low noise, automatic temperature control, no pollution, and maintenance-free.
Dry-Type Transformer FAQs
Q
What are the primary advantages of a dry-type transformer compared to an oil-immersed type?
A
Dry-type power transformers are widely used electrical equipment in power systems. Compared with oil-immersed transformers, they have advantages such as fire prevention, explosion-proof, no pollution, and maintenance-free. Their cooling methods mainly include natural air cooling (AN) and forced air cooling (AF). This type of transformer is suitable for places with high safety and environmental protection requirements, such as high-rise buildings, hospitals, schools, shopping malls, and other densely populated areas, as well as some industrial sites with special fire protection requirements.
Q
Are protective enclosures with specific IP ratings available for indoor and outdoor installations?
A
The transformer is without a casing and has a protection grade of IP00. As it is not advisable to touch or approach the transformer during operation, it is recommended to use a protective fence to ensure safety. The protective casing provides further safety protection for the transformer. The protection grades available include IP31, IP30, IP21, IP20, etc. The casing materials available for users to choose from include cold-rolled steel plate, stainless steel plate, and aluminum alloy.
Q
Operation Monitoring
A
To ensure the normal operation of the transformer, regular inspection and maintenance are required. The specific requirements are as follows:
The temperature display value of the temperature controller should be frequently monitored to keep track of the transformer's operating conditions promptly.
The operating noise of the transformer should be frequently monitored to listen for any abnormal sounds, especially discharge sounds.
In a dark environment, observe whether there is any abnormal discharge on the surface of the transformer coils and spacers.
For transformers with a Yyn0 connection, the neutral current should be monitored. The maximum value of this neutral current should not exceed 25% of the low-voltage phase current; an excessively high neutral current may cause severe three-phase voltage imbalance, affecting power supply safety.
When the transformer has the following conditions, such as abnormal fan operation, abnormal temperature display, and minor cracks in the appearance of the winding resin insulation, it is not allowed to operate beyond the nameplate rating. The cause should be investigated, and the manufacturer should be contacted for confirmation.
Q
What routine maintenance is recommended for Tenrony dry-type transformers?
A
Precautions for transformer maintenance:
The main inspection items include the dust accumulation on the surface of the coil and whether there is discharge on the surface of the coil and the surface of the spacer.
The inspection of dust accumulation on the surface of the coil should be carried out under sufficient illumination, while the inspection of surface discharge should be conducted in a dark environment.
The locations for power-off cleaning mainly include the surfaces of the coil and the upper and lower end faces, the surfaces of the spacers, and both sides of the air ducts, as detailed in the transformer body assembly diagram.
If it is impossible to perform power-off cleaning at the prescribed frequency due to special reasons, the manufacturer should be informed for assessment.
If the operation site has a distinct rainy season, it is recommended to carry out power-off cleaning before the rainy season and increase the frequency of transformer operation checks during the rainy season and periods with large temperature differences between day and night.
Single-phase box-type transformer adopts a dual-voltage design and requires a dual-voltage switching switch for voltage switching. This design effectively ensures the transformer's adaptability to different power demands, thereby enhancing its practicality and environmental adaptability. This product is widely used in various places such ... moreSingle Phase Ground Mounted Transformer https://www.tenrony.com/products/single-phase-ground-mounted-transformer/
Single-phase box-type transformer adopts a dual-voltage design and requires a dual-voltage switching switch for voltage switching. This design effectively ensures the transformer's adaptability to different power demands, thereby enhancing its practicality and environmental adaptability. This product is widely used in various places such as residential areas, commercial centers, hospitals, parks, and schools.
Features
Longevity
Free Maintenance
Space Efficiency
Safety Features
Parameters
Standards designed as IEEE/ANSI, CSA, NEMA, and DOE
Rated power from 25 kVA up to 250 KVA
Rated insulation level up to 34.5 kV
Rated frequency 50 or 60 Hz
Two externally-clamped molded polymer universal high-voltage bushing wells for loop-feed operation or one externally-clamped high-voltage bushing well for loop-feed or radial-feed operation, as specified
Naturally, ONAN/KNAN on request
Removable flip-top hood opens 180° for easy access with stainless steel hinge pins and requires no special tools for removal
Two-position, four-position, or sectionalizing rotary high-voltage load-break switch
Bayonet fuse, elsp fuse, and isolation link are available
A dual-voltage switch and secondary voltage circuit breaker are available
Benefits
High-Efficiency Conversion: Ensures stable voltage output.
Safe and Reliable: Excellent insulation for secure usage.
Flexible Customization: Meets various application needs.
Precision Design: Optimized structure for enhanced performance.
Strict Material Selection: Use of high-quality materials.
Fine Processing: Ensures product accuracy and quality.
Use
Tenrony will become your transformer Factory
With strict quality control, our quality management personnel will check all products.
We accept OEM and ODM, and our transformers meet all kinds of customers' needs.
Has an experienced and strong R&D team to customize special products for you
Excellent supply chain management, providing a strong guarantee at any time
We have a good reputation in the domestic and overseas markets.
The S11 series of fully sealed oil-immersed power transformers developed and produced by our company has the advantages of low loss, low noise, and high efficiency, which can achieve good energy-saving effects and reduce pollution. Compared with ordinary oil-immersed transformers, fully sealed transformers elimi... moreMedium Voltage High Voltage Power Distribution Transformer https://www.tenrony.com/products/medium-voltage-high-voltage-power-distribution-transformer/ #hv#transformer#manufacturers
The S11 series of fully sealed oil-immersed power transformers developed and produced by our company has the advantages of low loss, low noise, and high efficiency, which can achieve good energy-saving effects and reduce pollution. Compared with ordinary oil-immersed transformers, fully sealed transformers eliminate the oil storage tank. The change in oil volume is automatically regulated and compensated by the elasticity of the corrugated plates in the corrugated oil tank. The transformer is isolated from the air, preventing and slowing down the deterioration of oil and insulation aging, enhancing operational reliability, and requiring no maintenance during normal operation.
Features
Based on traditional structure and mature technology, our company has made many improvements, including.
Adopting a spiral coil with longitudinal oil passages for better internal heat dissipation.
Improving the effective support of the coil end face for stronger short-circuit current resistance.
Using a new lifting structure and body positioning structure to ensure greater reliability during long-distance transportation and operation.
The oil tank adopts a fully sealed structure, isolating the transformer from the atmosphere, preventing and slowing down oil degradation and insulation moisture, enhancing operational reliability, and requiring no maintenance during normal operation.
Parameters
Benefits
We also have many unique and reliable structures to serve you.
By selecting transformers with higher performance levels, they will have a higher level of technical content.
In addition to meeting the requirements of the national standard GB 20052-2020 for product performance, this series of products also complies with the following national standards: GB/T1094.1, GB/T1094.2、JB/T10088、GB/T1094.3、GB/T1094.5、GB/T25289、GB/T6451、GB/T7595、JB/T3887.
Note: All transformer products produced by our company meet the latest versions of the national standards mentioned above.
Use
Environmental conditions for use
Altitude: Not exceeding 1000m;
Ambient temperature: Maximum air temperature+40°C; Hottest monthly average temperature+30℃; Highest annual average temperature+20℃; Outdoor minimum temperature-25℃.
The waveform of the power supply voltage is approximately sinusoidal.
For a three-phase transformer, the three-phase power supply voltage should be roughly symmetrical.
Installation environment: There is no obvious contamination in the installation environment.
Ground acceleration for seismic events: Horizontal direction is less than 3m/s², vertical direction is less than 1.5m/s².
Special conditions of use: Any special conditions of use beyond the normal operating conditions of the transformer should be specified at the time of inquiry and ordering.
The S13 type is developed by our company based on the original distribution transformer. Through the research and application of new materials and new processes, as well as the combination of independent innovation and technology introduction, and through the optimized and innovative design of the core and coil structure, i... moreThree Phase Oil Immersed Distribution Transformer https://www.tenrony.com/products/three-phase-oil-immersed-distribution-transformer/ #3#phase#transformer#manufacturers
The S13 type is developed by our company based on the original distribution transformer. Through the research and application of new materials and new processes, as well as the combination of independent innovation and technology introduction, and through the optimized and innovative design of the core and coil structure, it aims to reduce no-load losses and noise. Self-developed products.
The average no-load loss has decreased by 37%. The noise level has decreased by an average of 20%compared with the current national standard JB/T10088-2004, and the product performance level has reached the advanced domestic level.
Features
Based on traditional structure and mature technology, our company has made many improvements, including.
Adopting a spiral coil with longitudinal oil passages for better internal heat dissipation.
Improving the effective support of the coil end face for stronger short-circuit current resistance.
Using a new lifting structure and body positioning structure to ensure greater reliability during long-distance transportation and operation.
The oil tank adopts a fully sealed structure, isolating the transformer from the atmosphere, preventing and slowing down oil degradation and insulation moisture, enhancing operational reliability, and requiring no maintenance during normal operation.
Benefits
We also have many unique and reliable structures to serve you.
By selecting transformers with higher performance levels, they will have a higher level of technical content.
Execution standards
In addition to meeting the requirements of the national standard GB 20052-2020 for product performance, this series of products also complies with the following national standards: GB/T1094.1, GB/T1094.2、JB/T10088 、GB/T1094.3、GB/T1094.5、GB/T25289、GB/T6451、GB/T7595、JB/T3887.
Note: All transformer products produced by our company meet the latest versions of the national standards mentioned above.
Use
Environmental conditions for use
Altitude: Not exceeding 1000m;
Ambient temperature: Maximum air temperature+40℃; Hottest monthly average temperature+30℃; Highest annual average temperature+20℃; Outdoor minimum temperature-25℃.
The waveform of the power supply voltage is approximately sinusoidal.
For a three-phase transformer, the three-phase power supply voltage should be roughly symmetrical.
Installation environment: There is no obvious contamination in the installation environment.
Ground acceleration for seismic events: Horizontal direction is less than 3m/s², vertical direction is less than 1.5m/s².
Special conditions of use: Any special conditions of use beyond the normal operating conditions of the transformer should be specified at the time of inquiry and ordering.
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